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Welcome to Custom Fit Solutions

Welcome to Custom Fit Solutions

Whether you're protecting any tool, organizing tactical equipment, or outfitting an RV with foam holders, we will make a custom product for you;  just ask.

How we help:

​Custom CNC Foam Cutting and 3D products

We use advanced 3D modeling and CNC routing to create custom inserts or cases that are perfect for your gear and ideas.

​3D CAD Design & Prototyping

We create custom detailed digital mockups and renderings so you can see your design before it’s made.

We also offer physical prototypes for testing.

​Small Batch & One Off Production

​Whether it’s a single insert or a  production run, we offer flexibility, and never sacrifice quality or accuracy.

Custom foam layout for StatPack module used by paramedics
EMS medical vial case with closed-cell foam compartments

How we work:​

CNC-cut inserts with accuracy down to .004 inches

CAD design and 3D modeling

3D printed parts for specific fit and form

One-on-one consultation, online and in person

Pelican, Nanuk, StatPack, and custom built wood cases, tailoring the project to Your real world needs.

Cut a Path with us
CNC foam insert keeping RV gear secure during travel
Knife manufacturer case with branded precision-cut wood
food tray collection stored in a custom-fitted puzzle peice tray
Visit our About page

learn how Custom Fit Solutions was founded, see more splendid photos, and learn more about our process and team.

Benchmade

“Custom Fit Solutions has been incredible to work with! They’ve created beautiful awards and custom gifts for our sales team that truly stand out. The team is easy to work with, gives us full creative control, and always brings fresh, outside-the-box ideas to the table. On top of that, their pricing is very reasonable for the quality and attention to detail they deliver. Highly recommend!"

- Deedra R.

​Red, White and Branded

"I’ve had the pleasure of working with Kurt Pothast of Custom Fit Solutions for several years, and he has consistently exceeded my expectations. His reliability and professionalism make him a trusted partner, and the quality of his work is always outstanding. Kurt & Mike's creativity and imagination bring a unique edge to every project, resulting in solutions that are both innovative and meticulously crafted."

- Greg H​.

​STATPACKS

“Working with the talented team at Custom Fit Solutions has been absolutely amazing. The finished product is always a 10, but it’s what they do to help you arrive at the ideal design is the truly special part. While my industry is rather niche, it just so happens that one of the owners is a Firefighter/Paramedic and basically does all of our thinking and designing - their team solves problems thoughtfully, expeditiously and with genuine concern that your project is perfect.”

- Andrew T.

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